Re: Algoma Harvester - problems ?
Posted: August 22, 2018, 9:03 am
Remember, up until recent times, no significant research was done on hull forms concerning vibration. Even today, the foremost concern in hull dynamics is efficiency. Ships built today have vibration issues that are incomparable to an old steam ship. Naturally, a steam turbine exhibits greater dynamic stability and less vibration than a low speed engine.
I have been at overseas shipyards during sea trials and a large skip of angle iron was loaded onto the main deck prior to departing. When platforms in the machinery spaces or piping on deck was marked as excessive vibration, the welders would take a piece of angle iron from the skip, cut to size, and fit where needed to brace the vibrating structure. I do not mean they welded right to equipment, but rather to pipe support frames, handrails, electrical wire trays, etc. This same outfitting occurs in shipyards around the world - Korea, France, USA.
As for quality of modern machinery aboard the ship, I would be surprised if there was an issue with the casting of the rudder assembly on the Algoma Harvester. It is possible, but incorrect fitment and erection is more plausible. The standard guarantee/warranty period for a new build ship is 1 year from date of delivery. In that 1 year period, most failures from defects are repaired free-of-charge. Beyond that 1 year period, good luck.
Few companies "stand behind their name" anymore, especially in the global shipbuilding industry. While manufacturers do not necessarily go out of business left and right, they will very much not care if your claim is outside of a warranty period. Everything has a useful life, and many times the machinery will not last as long as the ship itself. My company has replaced the entire engine room automation on ships only 8 years old, as that automation company ceased support of that product.
A good example is a major engine manufacturer in the Far East - one of the major players in the world shipbuilding scene - builds engines under license from MAN and Wartsila. This licensee manufacturer had a known quality control failure that caused main bearing failures and subsequent crankshaft damage, resulting in crankshaft replacement and in-situ machining of main bearing housings in the engine frame. While the engine builder was deemed at fault, and many lawsuits were filed, at the end of the day, they are still in business and still building thousands of engines a year. A small shipping company does not have the resources nor time for litigation against one of the largest marine suppliers in the world. If filing suit against a Chinese manufacturer, good luck.
I have been at overseas shipyards during sea trials and a large skip of angle iron was loaded onto the main deck prior to departing. When platforms in the machinery spaces or piping on deck was marked as excessive vibration, the welders would take a piece of angle iron from the skip, cut to size, and fit where needed to brace the vibrating structure. I do not mean they welded right to equipment, but rather to pipe support frames, handrails, electrical wire trays, etc. This same outfitting occurs in shipyards around the world - Korea, France, USA.
As for quality of modern machinery aboard the ship, I would be surprised if there was an issue with the casting of the rudder assembly on the Algoma Harvester. It is possible, but incorrect fitment and erection is more plausible. The standard guarantee/warranty period for a new build ship is 1 year from date of delivery. In that 1 year period, most failures from defects are repaired free-of-charge. Beyond that 1 year period, good luck.
Few companies "stand behind their name" anymore, especially in the global shipbuilding industry. While manufacturers do not necessarily go out of business left and right, they will very much not care if your claim is outside of a warranty period. Everything has a useful life, and many times the machinery will not last as long as the ship itself. My company has replaced the entire engine room automation on ships only 8 years old, as that automation company ceased support of that product.
A good example is a major engine manufacturer in the Far East - one of the major players in the world shipbuilding scene - builds engines under license from MAN and Wartsila. This licensee manufacturer had a known quality control failure that caused main bearing failures and subsequent crankshaft damage, resulting in crankshaft replacement and in-situ machining of main bearing housings in the engine frame. While the engine builder was deemed at fault, and many lawsuits were filed, at the end of the day, they are still in business and still building thousands of engines a year. A small shipping company does not have the resources nor time for litigation against one of the largest marine suppliers in the world. If filing suit against a Chinese manufacturer, good luck.